2015年9月27日 星期日

維修經驗引用9:行駛中傳動軸異音



傳動軸在行駛中,特別是收油後再加油會ken的響一下,並且伴隨著一點震動。

解決 一般的說法這種狀況都是傳動軸或者差速器或者盆齒的間隙所致,所以我把前中後的差速器都拆開了,果真發現中差的行星齒間隙過大,其餘的地方間隙都非常的好,調整後裝車,問題依舊但是小了一半...慢慢的我找到了問題所在,在國外官方這個聲音被稱之彈響,解決方法是傳動軸打黃油,可是我都打過了呀。在這裡一定要打二硫化鉬黃油,並且一定要打的足夠的多...異響才會隨之消失。這樣在e族上大家認為不用去修的問題就解決了。
 

 引用來源  http://bbs.fblife.com/thread_3203399.html

維修經驗引用8:電子懸掛(AHC)調整方法



豐田4700吉普車電子懸掛(AHC)調整方法

一、放氣
   
提示:如果對AHC系統進行了操作或AHC管路裡存在空氣,就需對該管路進行放氣。

   1.
注入AHC懸架液
   
在汽車停機時,車身自然停於地面,把AHC懸架液注入到罐中至上限位置。
   
注意:在倒入AHC液之前千萬不能起動發動機,否則會出現故障碼,並進入空氣。

   2.AHC
油路系統的排氣

   a.
起動發動機,然後按下車高度選擇開關中“N”模式開關。
   
注意:當儲液罐空時或AHC泵及馬達被拆卸更換後,起動發動機易引起空氣進入AHC油路  
   中,在這種情況下,即使儲液罐中充滿液體,AHC系統也不能正常工作。如果發生了這種  
   情況,請參照電腦診斷碼。
   b.
當車輛高度調整完成後,檢查AHC泵及馬達是否停止工作,然後關閉發動機。
   c.
將軟管連接在左側或右側的前部阻尼力控制執行器的放油塞上。
   d.
擰松放油塞。
   
注意:當油液被放掉時,車身高度會突然降低。
   e.
當含有空氣的乳化液被放掉後,擰緊放油塞,力矩8.3N·m(84kgf.cm,73in.lbf)
    f.
對後部AHC懸架系統(阻尼力執行器)執行(d)(e)步驟。
   g.
對左部和右部阻尼力執行器交替執行(b)(f)步驟。
   h.
在水準地面上起動發動機,在車輛無載荷情況下調整車身到“N”模式。
   i.
檢查油液應在標準液位。
   
注意:正常溫度(2068°F)

   
二、車上檢查

   1.
檢測油位
   a.
在水準地面起動發動機,在車無載荷情況下調整車輛高度到“N”模式。
   
注意:在調整完車輛高度,高度控制執行器裡的油壓即被控制,不要關閉發動機。
   b.
檢測AHC泵或馬達的儲液罐應在標準範圍內。

   2
操作選擇開關,檢測車身高度的變化。
   a.
冷態胎壓。
   b.
檢測車高   前部   AB83mm(3.268in)
                        
後部   CD71.0mm(2.795in)
   c.
起動發動機。
   d.
把高度選擇開關從“N”換到“Hi”模式。
   e.
檢測高度變化時間及變化範圍。
   
 
    標準時間:升起時間  至多15
   
     下降時間  至多10
   
 
    車高範圍:前部  3045mm
           
   後部  4055mm
   
注意:當車輛高度控制完成後,等5秒鐘直到高度穩定後,然後再檢測車身高度變化範圍。
   
   3.檢查車速傳感功能。

   a.
當車身高度置於“Lo”位置。
   
起動發動機並將高度選擇開關置於“Lo”位置。
   
5km/h或更高速度驅動車輛,借助指示器檢查,車身高度從“Lo”位置改變到“N”位置。     
   b.當車身高度置於“Hi”位置。
   (1)
起動發動機,並將高度開關置於“Hi”位置。
   (2)
50km/h或更高速度驅動車輛,借助指示器檢查,車身高度從“Hi”位置改變到“N”位置。
   c.
當車身高度控制開關被操作時。
   
將車身高度控制開關轉至關閉位置。
   
驅動車輛,檢查指示器高度控制將被自動執行。

   4.
檢查前減震器壓力值(在使用手持測試儀Hand-held Tester的情況下)
 
   
注意:汽車應在空載情況下進行操作。 (在主副油箱全部裝滿的狀況)
   a.
將手持測示儀連接到車身的DLC3端子上。
   b.
起動發動機,並將車身高度選擇開關置於“N”位置。
   c.
按下高度選擇開關,車身高度選擇開關從“N”“Lo”位置,再到“N”位置。
   
注意:應在車上無乘客的情況下。
   d.
停止發動機。
   e.
讀出手持測試儀上前減震器的壓力值。
   
 
   正常值:6.9±0.5MPa(70±5kgf/cm2,996±71psi)
  
 
    提示:因為通過手持測試儀讀出的壓力是通過泵體泵出的壓力估計出來的,所以它比用  LSPV(SST)讀出的數據要高出1.2MPa12kgf/cm2,171psi)。
   f.
起動發動機,並將高度選擇開關置於“N”位置。
   g.
檢測油液的水準位置。

   5.
檢測後減震器的壓力值,按照4進行。

   
壓力值:
   
不帶副油箱:5.6-6.7MPa(57-68kgf/cm2811-967psi)
  
帶副油箱:5.9-7.6MPa(60-71kgf/cm2,853-1010psi)

    6.
檢測油液是否有滲漏的狀況。

2015年9月26日 星期六

LX470 儲壓球更換3

如何確定那個儲壓球有問題:

1.來自左右方的碎震明顯增加,且越來越嚴重。

2.液壓球外表觸摸起來,呈現低溫狀態 (因為沒正常運作)。

3.檢查液壓油量,如果油突然變少就有可能是某一儲壓球有問題了

4.直接將儲壓球拆下,並進行空氣釋放的動作。

 

同場加映 1:AHC專用油可請原廠業務代訂,一貫的TOYOTA油類包裝,編號08886-01805,2.5L裝,筒身有加註 AHC 專用字樣....

同場加映 2:液壓球更換時需要特別的鈑手,薄一點的鈑手,這樣才能順利卸下儲壓球。



2014年2月20日 星期四

維修經驗引用7:FAQ: Lexus LX470 and Toyota Landcruiser 100 accumulators.

資訊引用自: site.activesuspensionsystems.com Blog

FAQ: Lexus LX470 and Toyota Landcruiser 100 accumulators.

Frequently Asked Questions about the Lexus LX-470 and Toyota Landcruiser 100 suspension systems. (You can leave a question in the comment section and I’ll reply to you there.):
Q: My Landcruiser 100/Lexus LX 470 is riding real bouncy/hard on the front (rear or both ends)—why is that?
A:The Lexus LX470 Automatic Height Control System (AHC) incorporates oil filled ‘shock absorbers’ on each corner. The AHC system adds (or releases) oil from the shock to adjust the height. When you drive over a bump, the oil must go somewhere if the shock is to compress and ‘absorb’ the bump. The place it goes are accumulators—one for each shock.
The Lexus and Toyota accumulators are factory pre-charged with nitrogen to several hundred PSI. The gas is on the top side of an internal diaphragm separating the gas from the AHC oil. The gas slowly leaks through the diaphragm just like air leaks out of a tire, only much slower.
Eventually (after 4 to 6 years, or 50K to 100K miles) enough gas has leaked that the accumulator becomes mostly oil filled-just like the shock. Then, when driving over a bump, the oil has no place to go and the shock cannot compress—and the vehicle gets tossed up and rides real bouncy.
Q:How can I test the accumulators to be sure they are causing the bumpy ride?
A:There are two methods of testing the accumulators. Lexus advises that when you change the height setting from ‘low’ to ‘high’, the oil level in the AHC reservoir should lower by more than 7 graduations on the reservoir (new accumulators will change level by more than 12 graduations.) Since higher pressure is needed to raise the vehicle, some of the oil goes into the shocks to raise the level, the rest into the accumulators, compressing the remaining gas.
The other method is to set the vehicle at normal ride height and then bounce real hard on each corner to see how much the shock will compress. With flat accumulators, there will not be much ‘give.’ New suspension accumulators will allow several inches of movement when you bounce hard on the corner. Another way of accomplishing this is to drive each wheel over a speed bump at about 5 mph and note the ride quality. Good accumulators will have a nearly smooth, well damped movement. Flat accumulators will produce a sharp and bouncy movement and bouncy ride.
Q:Why can’t I just disconnect or deactivate the AHC system?
A: The AHC system is integrated with the Stability Control System to reduce the body roll and sway. Deactivating the system will compromise the vehicle’s roll-over resistance. Also, the oil pressure in the shocks supports a significant part of the vehicle weight and the vehicle height will drop to the minimum height stops and ride extremely harsh.
Q: I understand the Toyota Land Cruiser 100 standard suspension (without AHC) will ‘bolt on’ and can replace my AHC. Why shouldn’t I do that?
A: Without the AHC working as designed, the vehicle stability is compromised and occupants are at increased risk of death or injury if sudden maneuvers are made. The LX-470 and LC-100 are very similar, but the LX-470 has a higher center of gravity due to the upgraded interior insulation, seats and other convenience and comfort features. Your insurance company would most likely deny coverage of any accident involving vehicle loss of control when they discover you have significantly modified your vehicle suspension without notifying them. They will decline to write any coverage at all when you do notify them.
Q: What damage may result if I continue to drive with flat accumulators?
A:Driving with flat accumulators will cause very high transient pressures in the shock absorbers when you go over bumps. This is, of course, very hard on all the suspension components, including the shock absorber mounting bushings.
The system has a safety valve which releases this dangerously high pressure back to the AHC oil reservoir. However, this is not designed for continuous activation. When the high pressure oil is released from the shocks, the vehicle will ride lower than it was. The AHC system will then add oil back to restore the height, requiring the electric oil pump to run.
The AHC computer system has an automatic shut-off to prevent damaging the pump by frequent or continuous running since that would indicate a leak or other damage. Driving on bumpy roads will cause the pump shut-off to activate and the AHC system to switch to default mode. Now when you drive over another bump, oil is released by the overpressure valve, but no oil is added back—and the vehicle level drops lower and lower on each bump.
It will reach a point that when the wheel is in the air after hitting a bump, the spring pushing the wheel back down will cause negative pressure in the oil supply line from the pump. This will suck air into the hydraulic pump past the motor shaft seal. The Lexus factory test procedure will show this condition as a ‘faulty pump’ requiring replacement (at a cost of more than $2500).
Q: Where are the accumulators located?
A: The accumulators are mounted between the front and rear wheels on the outside of the frame rails, under the running boards.
Q: How are the accumulators attached / connected?
A: The accumulators simply screw on and off the control valves mounted on the frame rail. They can be removed easily with either a ‘chain wrench’ or a 36mm open end wrench (spanner) that is no more than 9mm (3/8”) thick.
A: Someone has added water (or windshield washer fluid) to my AHC oil reservoir. What can I do?
A: Water and water based washer fluid will not permanently damage anything-but they will need to be flushed out. A low cost (relative to ACH fluid) Rust and Oxidation (R&O) inhibited hydraulic oil purchased in 5 gallon pail from an auto parts store is a good flushing fluid. Suction the fluid from the reservoir and refill it with clean oil. Then with the vehicle running and height on ‘low’, open the ‘brake bleeder’ on the right front AHC control valve. Continue flushing until the fluid is clean. Then move to the left front, then left rear, and finally right rear in succession. If all the brake bleeders show serious contamination, then it may be advisable to remove each shock and pour the contaminated oil out of them, refill with clean oil and reinstall the shocks. Drive the vehicle a few days and repeat the entire flushing process to ensure all the water has been removed.
Alcohol based (no-freeze) windshield washer fluid will damage the pump because it is a very poor lubricant. It may also attack the oil seals in the system and the accumulator diaphragms. Alcohol must be flushed out as soon as possible.
Brake fluid (glycol-ether type DOT-3 or DOT-4) will damage the oil seals and accumulators and must be flushed out as soon as possible. DOT-5 brake fluid is silicone oil and will not damage anything but needs to be flushed out.
I hope this FAQ has been useful to you. Please ask any questions you may have in the comment section and I’ll be glad to help you out.
Return to activesuspensionsystems.com.

維修經驗引用6:雷克萨斯LX470制动助力为何突然消失




資料引用自:修車幫

故障描述:
一輛2003年產雷克薩斯LX470,行駛里程19 km。用戶反映該車制動突然失靈。

故障分析:
維修人員試車,未能發現使用者所反映的情況,於是與使用者一同前往其常駕車行駛的礦山路段進行路試。經過一段時間的試車,制動報警燈突然點亮,伴隨蜂鳴器鳴響,制動助力消 失。維修人員用全力踩住制動踏板,才使車停下。隨後用故障診斷儀讀取故障碼,故障碼為c1252——液壓助力系統故障。但讀取資料流程,卻發現液壓系統中的 低壓開關和高壓開關同時接通,說明系統壓力正常,這與故障碼的解釋相矛盾。該車的制動系統與防滑控制系統存在聯繫,並非傳統意義上的簡單制動系統,為了對 這一現象作出合理的解釋,維修人員決定先對制動系統的工作原理進行全面瞭解。

http://www.xchelp.com/wp-content/uploads/20130314/20130314172532_82770.jpg
1 制動液壓系統油路圖

該車制動總泵(圖1)中,柱塞A和柱塞B與傳統的制動總泵結構並無二致,同樣的,如果制動助力消失,制動液壓則要完全靠制動踏板的踩踏力來提供。這便是當 該車制動助力消失時,維修人員用全力踩下制動踏板,仍能夠使車停下的原因。柱塞C是用來控制動力油壓輸出的,當柱塞B向左移動時,推動柱塞C移動。柱塞C 移動後,將動力油道打開,動力油壓從制動總泵輸出,經電磁閥SA3進入各制動分泵的油道。這樣在正常制動情況下,各分泵的制動力與柱塞C的位移量相關,也 就是直接受制動踏板的控制。而在特殊情況下,各分泵的制動力除了受制動踏板控制外,還要由各種電磁閥,根據防滑控制單元的指令來控制。

http://www.xchelp.com/wp-content/uploads/20130314/20130314172602_17193.jpg
2 防滑控制系統示意圖

該車防滑控制單元(圖2)根據輪速感測器、偏移率感測器、減速度感測器、轉向盤轉角度感測器、分動器擋位置開關、中央差速鎖開關以及發動機控制單元傳來的 發動機曲軸位置、加速踏板位置、節氣門位置和擋杆位置等信號來控制液壓電磁閥工作,從而控制制動油壓。通過對制動油壓的控制達到對4個車輪的制動力分別進 行控制的目的,從而實現防抱死制動(ABS)、制動助力(BA)、主動牽引力控制(A-TRC)、車身穩定控制(VSC)和下坡輔助控制(DAC)等功 能。

防抱死制動功能是在車輛緊急制動時,防滑控制單元隨時監測4個輪速感測器的信號。如果發現任何車輪有停轉趨勢時,控制單元通過液壓控制系統適當減小對該車輪的制動力,使所有車輪都能最接近制動抱死的臨界點,但又絕不出現抱死現象。

制動助力功能是防滑控制單元根據輪速感測器信號和制動總泵主缸壓力感測器傳來的制動踏板踩踏速度和踩踏力信號,控制三個開關電磁閥(STRSA1 SA3),將制動壓力加到各分泵油缸。如果制動助力功能工作時液壓系統壓力下降,防滑控制單元將收到壓力開關斷開的信號,防滑控制單元立即啟動泵電機,確 保正確的液壓源壓力。

主動牽引力控制功能是防滑控制單元根據4個輪速感測器信號、偏移率和減速度信號,計算出目標車速。然後將實際輪速同目標車速比較,確定滑移量,防滑控制單元通過減壓、保壓或增壓來控制滑移車輪的制動力。

車身穩定控制功能是防滑控制單元根據各個感測器、開關和發動機控制單元的信號進行航跡外推,確定車輛的航跡偏航量。防滑控制單元分別控制各輪的制動力,來 糾正偏航。同樣,在車身穩定控制功能工作時如果制動壓力下降,防滑控制單元收到壓力開關的斷開信號,將啟動泵電機,確保正確的液壓源壓力。當中央差速鎖鎖 止時,車身穩定控制功能被禁用。
下坡輔助控制功能是防滑控制單元根據輪速感測器和減速度感測器的信號,計算出車速和坡度。防滑控制單元控制其主動施加在各輪的制動力,來保證目標車速。

通過以上對防滑控制系統功能的分析可以看出,在正常制動情況下,所有分泵的動力油壓都要經過電磁閥SA3。如果電磁閥SA3出現故障,那麼,只能通過柱塞A產生的油壓,經過電磁閥SA1SA2送到各分泵。這種情況下,制動是沒有助力的,試車的結果與這種推測相符。
通過故障診斷儀的元件測試功能,使各電磁閥產生動作,發現除了電磁閥SA3聲響異常外,其他電磁閥聲響正常,這樣便證實了前面的判斷。電磁閥SA3出現卡 滯現象,使得動力油壓無法達到車輪分泵油缸。而此時動力油壓並未得到釋放,所以動力油壓並未降低,這一點由壓力感測器的資料便可看出。而系統通過監測發 現,在制動踏板踩下後,制動總泵主缸壓力感測器的壓力過低,因此使故障燈點亮。

故障解決:
更換帶所有電磁閥的液壓執行器總成,並更換制動液,故障排除。

回顧總結:
當故障現象涉及多個功能及系統,故障原因錯綜複雜時,要充分分析相關系統的工作原理,這樣才能做到診斷的準確無誤。(範道剛)